Different settings or working environments demand differently designed and built equipment. For instance in industrial settings where equipment is exposed to extreme heat, the equipment here must be robust, reliable, and built for durability.
Same is the case for caster system. High heat casters made by a reputable manufacturer are specially designed and built wheels that can withstand extreme temperatures while maintaining performance and safety. So when you are working in a foundry, bakery, or heavy duty industrial plants, high heat caster wheels are indispensible. Common standard casters can create problems of efficiency and productivity. In this article, we’ll briefly discuss these specialized caster wheels, their most common applications, and how you can choose a suitable caster according to the nature of application.
As the name clearly shows, high heat casters are specially designed and built wheels that withstand extreme heat where traditional wheels can miserably fail and cause accidents. These wheels are made using most durable materials like cast iron, phenolic, and high temperature nylon. All these materials are resistant to extreme heat and wear. Depending on the nature of your requirement, these specialized caster system can handle temperatures ranging from 250 F (121 C) up to 1200 F (649 C) or even more.
Well, casters may apparently seem like a tiny component of a bigger equipment but actually these tiny wheels do a lot more than just transporting weights and equipment from one place to another. In extreme working conditions, choosing the wrong caster not designed for this particular setting can be catastrophic. For instance, the traditional rubber or plastic caster wheels can instantly melt or deform, or compromise their structural integrity when exposed to extreme heat. On the other hand, high heat casters are specially designed for this particular job to offer smooth hassle free operation in extreme heat conditions.
These specialized casters are an essential component in various settings and industries. Some of these settings are discussed below.
Bakeries and Food Production: High heat casters are used in ovens and other food processing equipment where temperatures frequently exceed 400 F (204 C).
Metalworking and Foundries: In these particular settings, molten metal is available that necessitates the use of only high heat casters. Traditional caster wheels cannot survive hot surfaces and heavy loads.
Autoclaves and Sterilization Units: In medical and laboratory settings, these high heat casters are used in autoclaves where temperatures often exceed 300 F (149 C).
Industrial Furnaces and Kilns: These are typical sites subject to extremely hot working conditions. The caster system is exposed to around 1000 F (538 C) temperature here making heat casters imperative.
These are the materials that make caster wheels more durable and strong. Here below is quick break down of these materials and their heat resistant properties.
Each material mentioned above offers a unique blend of heat resistance, durability, and load capacity. So you can choose the one that best suits your work environment.
There are several factors that help you decide the right caster. Here we will discuss the determining factors briefly.
This is the first and foremost factor that will help you find the right caster system. First assess the minimum and maximum temperature range that your caster will be exposed to. In case of extremely hot settings, go for cast iron or glass filled nylon. Phenolic resin usually works best in moderately high temperatures.
This is another major determinant where you cannot go wrong. Carefully asses the range of load your caster wheels will have to support. Such extreme settings usually involve heavy duty operations so preferably go for casters with more load capacity.
Larger wheels are normally known for smooth mobility and further distributing weights evenly. However, smaller yet wider wheels might be more effective in some specific applications. Choose the wheel based on the terrain and level of maneuverability.
Caster system come in diverse mounting styles like top plate, stem, and bolt-hole. The right mounting style depends on your equipment and how the caster will be installed.
As mentioned earlier, such extreme weather sites require most durable caster wheels. Here you may require braking mechanisms that remain effective even in extreme conditions.
Extreme temperature sites are extraordinary sites that require extraordinary measures of maintenance for continued operations. Here are some tips for ensuring the safety of high heat casters:
Regular Inspections: make sure to check your caster system regularly for wear, cracks, or deformation, especially when they are frequently exposed to extreme heat
Lubrication: Lubrication here is critical for caster wheels and you cannot use standard lubricants here, instead o for high temperature grease or lubricant.
Wheel Replacement: In such extreme working conditions you relatively have lesser leverage so replace faulty wheels instantly to prevent any accidents.
Despite using most durable high heat caster system, the issues can still arise. Here’s a quick troubleshooting guide for identifying these common issues.
High heat caster wheels are way more than simple wheels. Instead, these are specially designed components to withstand extreme temperatures and intense working conditions. So whether you are running a bakery, heavy foundry, sterilization units, choosing the right high heat caster system can make the difference. Just by choosing the right caster wheel heavy duty with right material composition, you can significantly enhance the productivity and performance at your work setting.
